Quarry Tile Restoration

Quarry Tiled Floor Restoration Bournville

Multiple Neglected Quarry Tiled Floors Restored in Bournville

A customer had recently moved into a property in Bournville and discovered an original Quarry tiled floor in the living room, hallway and a couple of quirky tiled areas upstairs. After searching on the internet for some inspiration, they came across my previous work and got in touch. Period floors like these are very popular and so they were keen to have the Quarry tiles restored.

Quarry Tiled Hallway Before Restoration Bournville

I went over the property to survey the floor and made notes of all the floors and problems including the removal of self-levelling screed in the living room. This is often used to level tiled floors prior to the installation of another covering such as Vinyl or Carpet. It can be difficult to remove but it can be done. Another issue that would need to be dealt with was carpet glue and paint stains which I found in the hallway.

Quarry Tiled Floor Before Restoration Bournville

I worked out a detailed plan for the restoration work and was able to use this to create a quote for the work. Keen to have the floors restored my quote was accepted and a date set for the work to start.

Quarry Tiled Hearth Before Restoration Bournville

Cleaning a Quarry Tiled Living Room Floor

The first day was spent removing an area of levelling screed from the living room along with a couple of repairs to the tiles. This literally has to be scrapped off the tiles by hand to remove the bulk of the screed. The whole floor was then cleaned with a strong dilution of Tile Doctor Remove & Go scrubbed in with a 120-grit carbide pad fitted to a weighted buffer machine. The resultant slurry was then extracted with a wet and dry vacuum.

Quarry Tiled Floor Before Restoration Bournville

The next step was to give the floor an acid rinse using Tile Doctor Grout Clean-up which is ideal for breaking down cement residues. It was let to soak into the floor for ten minutes before being scrubbed. For this the coarse 120-grit pad was switched for a finer 240-grit carbide pad. The floor was rinsed with water and extracted again to remove the slurry.

Quarry Tiled Floor During Restoration Bournville

After inspecting the floor, I was pleased to see that marks imprinted onto the tiles by the previous floor covering had been removed and the tiles were looking so much cleaner. Happy with my work the tiles were left to dry off overnight with the aid of a couple of air movers.

The next day I tackled the Quarry tiled hallway which was stained with carpet glue. The started with a steamer to loosen up year’s old adhesive and bitumen along with a scraper to remove dried paint. The hallway tiles along with a couple of tiled hearths upstairs were then cleaned using the same process as the living room.

After an hour or so of drying the tiles, I applied a coat of Tile Doctor Stone Oil to all the floors and left them to dry for twenty minutes before towelling off the excess. The tiles were then left to dry off completely overnight. Stone oil is the first step in the sealing process and adds colour, texture, and generally improves the condition of the Quarry tiles after years of neglect.

Sealing a Quarry Tiled Living Room Floor

On the last day I applied a coat of Tile Doctor X-Tra Seal to all the tiles to seal them. This sealer is an impregnator that soaks into the Quarry tile, occupying its pores and thereby preventing dirt from residing there. The tiles were then buffed with a White pad fitted to the rotary machine to remove excess sealer and bring up their appearance.

Quarry Tiled Hallway After Restoration Bournville Quarry Tiled Hallway After Restoration Bournville

This sealer will ensure that dirt remains on the surface where is can be easily cleaned away. Another benefit of the sealer is it further improves the colour of the tiles and being fully breathable it will allow moisture still in the floor to rise through and evaporate at the surface.

Quarry Tiled Floor After Restoration Bournville

Once complete all the tiled floors looked so much cleaner and colourful, additionally the new sealer gave all the Quarry tiles a consistent appearance throughout the property.

My customer was very happy with the results and before leaving I took time to discuss aftercare cleaning and left them with a complimentary bottle of Tile Doctor pH neutral Tile Cleaner. This is a mild but effective tile cleaning product that won’t impact the sealer which can be the issue with the stronger products you find in supermarkets.

Quarry Tiled Hearth After Restoration Bournville

 

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Quarry Tiled Floor Restoration Stourbridge

Quarry Tiled Floor Fully Rebuilt and Restored in Stourbridge

This customer from the historic West Midland’s town of Stourbridge contacted me about their living room floor which was laid with Quarry tiles; however, one area which I suspect may have originally been a fireplace had been tiled with pale ceramic Pink tiles. These would need to be removed and replaced with matching quarry tiles if the floor was to have a consistent appearance.

Quarry Tiled Floor Before Restoration Stourbridge

Whilst surveying the floor I conducted a test clean on a section of Quarry tiles which came up well and I discussed sourcing matching replacements with the owner. I knew of a reclamation yard local close to the customer that I’ve previously used, he suggested getting his own replacements from there which I was happy with and the work was booked in.

Repairing and Cleaning a Quarry Tiled Floor

On arrival I looked at the reclaimed tiles the owner had sourced and noticed they were all approx. 5mm larger than the original tiles. So, before doing anything else I had to cut them all to size with my wet tile cutter. This is messy work with quarry tiles as they create an orange slurry when cut, if you’re not careful you’ll end up looking like an Oompa Loompa after cutting them!

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

Next I had to remove the Pink Ceramic tiles and dig into the area underneath to ensure the thicker Quarry tiles would be level with the surface of the existing floor. Once the debris had been cleared, I was then able to apply a self-levelling compound to bring the sub-floor up to the required level. The levelling compound was left to dry off overnight and I returned the next day to fit the cut tiles and grout them in after the adhesive had dried.

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

The next day with the replacement tiles set I was able to clean the whole floor with Tile Doctor Remove & Go which was allowed to soak in for a while and then topped up so not to dry out. I then used a silicon carbide brush fitted to a weighted rotary machine to scrub the floor and loosen all the dirt. Next job was to run a stiff brush along the grout lines to get them clean as well, before rinsing and extracting the dirt with a portable Airflex Pro wet vacuum. I use a low psi so as not to apply too much water.

The floor was then towelled off before starting the last part of the cleaning process which involves treating the tiles with an acid-rinse using a dilution of Tile Doctor Grout Clean-Up. This is an acidic product that can remove mineral staining and will also counter any alkaline salt deposits in the pores of the tile that could surface as the floor dries.

The floor was then rinsed and towel dried as before but this time I left a couple of floor fans in place to assist with the drying whilst I packed away the machinery.

Sealing a Quarry Tiled Floor

After an hour I applied a single coat of Tile Doctor Stone Oil, I find that this helps bring the colour of the Quary tile, aids drying and minimises any efflorescence salts coming through overnight.

Quarry Tiled Floor After Restoration Stourbridge

I returned next day to fully seal the floor. The floor was old with no damp proof membrane installed and had shown signs of dampness In the past. Because of this I recommended using Tile Doctor X-Tra seal to seal the floor which is fully breathable sealer and will cope well with any damp issues. Additionally, this applied with the stone oil adds a nice slight sheen to the floor which really lifts its appearance.

Quarry Tiled Floor After Restoration Stourbridge

The deep clean and new sealer really helped blend in the replacement tiles with the original and once complete my customer was very happy with the transformation. Before leaving we discussed aftercare and I left them a complimentary bottle of Neutral Tile Cleaner to maintain the tiles going forward. This is a pH neutral product that is safe to use on sealed surfaces and won’t prematurely erode the sealer like many stronger tile cleaners you will find in supermarkets.

 

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