Tile Replacement

Quarry Tiled Floor Restoration Stourbridge

Quarry Tiled Floor Fully Rebuilt and Restored in Stourbridge

This customer from the historic West Midland’s town of Stourbridge contacted me about their living room floor which was laid with Quarry tiles; however, one area which I suspect may have originally been a fireplace had been tiled with pale ceramic Pink tiles. These would need to be removed and replaced with matching quarry tiles if the floor was to have a consistent appearance.

Quarry Tiled Floor Before Restoration Stourbridge

Whilst surveying the floor I conducted a test clean on a section of Quarry tiles which came up well and I discussed sourcing matching replacements with the owner. I knew of a reclamation yard local close to the customer that I’ve previously used, he suggested getting his own replacements from there which I was happy with and the work was booked in.

Repairing and Cleaning a Quarry Tiled Floor

On arrival I looked at the reclaimed tiles the owner had sourced and noticed they were all approx. 5mm larger than the original tiles. So, before doing anything else I had to cut them all to size with my wet tile cutter. This is messy work with quarry tiles as they create an orange slurry when cut, if you’re not careful you’ll end up looking like an Oompa Loompa after cutting them!

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

Next I had to remove the Pink Ceramic tiles and dig into the area underneath to ensure the thicker Quarry tiles would be level with the surface of the existing floor. Once the debris had been cleared, I was then able to apply a self-levelling compound to bring the sub-floor up to the required level. The levelling compound was left to dry off overnight and I returned the next day to fit the cut tiles and grout them in after the adhesive had dried.

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

The next day with the replacement tiles set I was able to clean the whole floor with Tile Doctor Remove & Go which was allowed to soak in for a while and then topped up so not to dry out. I then used a silicon carbide brush fitted to a weighted rotary machine to scrub the floor and loosen all the dirt. Next job was to run a stiff brush along the grout lines to get them clean as well, before rinsing and extracting the dirt with a portable Airflex Pro wet vacuum. I use a low psi so as not to apply too much water.

The floor was then towelled off before starting the last part of the cleaning process which involves treating the tiles with an acid-rinse using a dilution of Tile Doctor Grout Clean-Up. This is an acidic product that can remove mineral staining and will also counter any alkaline salt deposits in the pores of the tile that could surface as the floor dries.

The floor was then rinsed and towel dried as before but this time I left a couple of floor fans in place to assist with the drying whilst I packed away the machinery.

Sealing a Quarry Tiled Floor

After an hour I applied a single coat of Tile Doctor Stone Oil, I find that this helps bring the colour of the Quary tile, aids drying and minimises any efflorescence salts coming through overnight.

Quarry Tiled Floor After Restoration Stourbridge

I returned next day to fully seal the floor. The floor was old with no damp proof membrane installed and had shown signs of dampness In the past. Because of this I recommended using Tile Doctor X-Tra seal to seal the floor which is fully breathable sealer and will cope well with any damp issues. Additionally, this applied with the stone oil adds a nice slight sheen to the floor which really lifts its appearance.

Quarry Tiled Floor After Restoration Stourbridge

The deep clean and new sealer really helped blend in the replacement tiles with the original and once complete my customer was very happy with the transformation. Before leaving we discussed aftercare and I left them a complimentary bottle of Neutral Tile Cleaner to maintain the tiles going forward. This is a pH neutral product that is safe to use on sealed surfaces and won’t prematurely erode the sealer like many stronger tile cleaners you will find in supermarkets.

 

Professional Restoration of a Quarry Tiled Floor in Birmingham

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Edwardian Tiled Hallway Floor Restoration Bearwood

Laminate Covered Edwardian Hallway Floor Restoration in Bearwood

The customer from Bearwood, near Smethwick had recently moved in and during renovations discovered an original 100-year-old Edwardian tiled floor in the hallway which had covered under laminate. They were planning some structural changes to the hallway involving a new stud wall but decided to investigate having the tiled floor restored first and were keen to know if anything could be done to improve its condition.

Edwardian Tiled Floor Before Restoration Bearwood Edwardian Tiled Floor Before Restoration Bearwood

I visited the property to Survey the floor and could see given its age the floor was in good physical condition although there was a small amount of cracked tiles. Fortunately, laminate flooring is laid as a floating floor so there were no glue or screw holes to deal with. The Vestibule area however was in a worse state and had been covered in all sorts of cement screed, adhesive, grout, and God knows what.

Confident I could resolve the problems I worked out a quote which was accepted and a date was set for the work to begin.

Cleaning and Repairing a Victorian Tiled Hallway

The first day was used to make repairs to the floor, in one of the corners the floor was sloping away and had some sort of silicon filler installed where tiles had once been. After resolving the sub floor problems, I managed to level it out and used matching replacement tiles to complete this and a couple of other repairs.

Edwardian Tiled Floor During Restoration Bearwood

This left the vestibule part of the floor which as mentioned earlier was in a quite a state. To remove the mess, it took a day of scraping using several Tile Doctor products including Grout Clean-up, Acid Gel, a steamer and a lot of effort.

Edwardian Tiled Floor During Restoration Bearwood

Once complete I moved onto the cleaning by spraying Tile Doctor Remove and Go onto the tiles and then scrubbing it in with a Silicon Carbide pad fitted to a weighted rotary floor machine. The floor was then rinsed with water and the soil extracted using a wet vacuum.

Old floors like this example were laid before the invention of damp proof membranes and so you can get a lot of moisture rising through the tiles. This can lead to efflorescence as the moisture evaporates at the surface. To counter this problem the whole floor was treated to an acid rinse using more Acid Gel scrubbed in with a 400-grit burnishing pad.

The floor was then rinsed, towel dried off and air movers put in place for an hour to help dry it out. Then before finishing for the day, I applied a coat of Tile Doctor Stone Oil to help bring the colour through in the tiles. I also left the air movers to run for a few hours to help dry the floor out.

Sealing a Victorian Tiled Hallway Floor

I returned the next day to seal the floor however when I tested to moisture reading beforehand, I found the reading to be higher than expected and after cleaning and drying the floor there were still traces of moisture. Because of this I recommended that we seal the floor using a fully breathable sealer that could cope with any excess moisture.

Happy to go with my advice the floor was sealed using two coats of Tile Doctor X-Tra seal allowing each coat to dry for thirty minutes before applying the next. X-Tra can be used internally and externally and provides excellent protection so was well suited. After drying I polished the floor with a very fine 3000-grit burnishing pad to add a natural sheen to the tiles.

Edwardian Tiled Floor After Restoration Bearwood Edwardian Tiled Floor After Restoration Bearwood

I think you will agree the pictures show the transformation the floor and as you can imagine my client was very happy with the result. Before leaving I left the customer with a bottle of pH neutral cleaner to maintain the floor, we recommend using a mild cleaning product for after cleaning as it helps preserve the life of the sealer. You need to be very careful with supermarket floor cleaning products, most are bleached based and simply too strong for use on a sealed floor.

Edwardian Tiled Floor After Restoration Bearwood

 

Professional Restoration of a Victorian Tiled Hallway in Birmingham

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Quarry Tiled Floor Before After Restoration Harborne

Restoring a Victorian Quarry Tiled Floor in Harborne

A property developer contacted me about an old Victorian Quarry tiled floor that they needed to make good at their customers house in Harborne following renovations. The work needed to be done professionally and more work was anticipated restoring the original Victorian tiled floor in the adjacent hallway which I’ll detail in a separate article.

Quarry Tiled Floor Before Renovation Harborne
I went over to survey the floors and provide a quote for completing the work. The house dated from the 1800’s and the Quarry tiles in the front room were black and buff coloured. In fact, after I did a test clean the buff coloured tiles turned out to be deep red in colour, but the floor was that dirty you would never know it. There were also areas of missing tiles where replacements would be needed to match the rest of the floor. We discussed a price for the work, which was readily agreed, and the work booked in.

Quarry Tiled Floor Before Renovation Harborne

Cleaning and Repairing a Quarry Tiled Living Room Floor

Before starting work, I managed to source approximately 90 replacement tiles from a reclamation yard which were delivered to site. Once they had arrived, I began the tiling work by building up the sub floor with some levelling cement. When this had hardened, I started laying the tiles with a quick setting adhesive. Some needed cutting to size which was carefully completed. Once the tiles had been positioned, I grouted the area and the floor was then allowed to dry.

Quarry Tiled Floor During Renovation Harborne Quarry Tiled Floor During Renovation Harborne

The floor was then cleaned using a combination of Tile Doctor Pro-Clean and Remove and Go, scrubbed in with a black scrubbing pad. The floor needed a couple of goes to get it completely clean, and there were also some screed areas which were treated with Tile Doctor Grout Clean Up. The floor was then rinsed, next we applied more of the Tile Doctor Grout Clean Up this time to the whole floor to give it an acid rinse. The floor was then rinsed again and then allowed to dry for a couple of days.

Quarry Tiled Floor During Renovation Harborne

Sealing a Quarry Tiled Living Room Floor

On return the was sealed with three coats of Tile Doctor Colour Grow which was left to soak in and then buffed off. This product impregnates the pores if the Quarry tiles enhancing the red and black colours whilst proving protection from staining going forward.

Quarry Tiled Floor After Renovation Harborne
You can see from the photographs the transformation that was achieved. If you look closely you can notice a difference between the original and reclaimed tiles but this will be less noticeable over time.

Quarry Tiled Floor After Renovation Harborne
Before leaving I left the client with a complimentary bottle of Tile Doctor Neutral Tile Cleaner to help maintain the tiles appearance and protect the seal. He was over the moon with the job.

 

Professional Restoration of a Quarry Tiled Living Room Floor in Birmingham

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Victorian Floor Before After Renovation Edgbaston

Restoration of a Victorian Tiled Hallway in Edgbaston, Birmingham

This homeowner in Edgbaston contacted me about a Victorian tiled floor they had found under the hallway carpet since moving into the property a couple of months ago. The floor was stained with paint splatters, adhesive and had loose and missing tiles. Original features such as Victorian floors can add a lot of value to a property so they wondered if it could look a lot better than its present state.

Victorian Tiled Hallway Before Restoration Edgbaston

I visited the property in Edgbaston which is a suburb of south Birmingham and best known for its Cricket ground which is home to the Warwickshire Cricket Club. I surveyed the floor and run a test clean on part of the floor to work out how best to clean it. The old Victorian tiles responded well to the treatment which impressed the homeowner and so the job was booked in.

Victorian Tiled Hallway Before Restoration Edgbaston

Repairing a Victorian Tiled Hallway

On the first day I cut and laid replacement tiles around the door threshold that I had sourced before starting the job. Then I reset some loose tiles and added some replacements on another threshold.

Victorian Tiled Hallway During Repair Edgbaston

The front door had been replaced in the last couple of years, but it had been moved outwards which exposed part of the inner doorstep at the end of the hallway. I suggested that it would look better with tiles running right up to the door, so I removed part of the concrete with an SDS drill and cold chisel to allow space for new tiles to be laid level with the existing floor. The tiles were set in place using a quick setting adhesive which allows for grouting after only a few hours.

Victorian Tiled Hallway During Repair Edgbaston

Cleaning a Victorian Tiled Hallway

The next day I returned to deep clean the floor first checking the repairs I had made the day before were now secure and had dried nicely. My next job was to remove the paint splashes which I did by carefully scraping the paint off the tiles along with any old adhesive.

Victorian Tiled Hallway Before Restoration Edgbaston Victorian Tiled Hallway During Restoration Edgbaston

Next, I covered the floor with a strong dilution of Tile Doctor Pro-Clean and allowed it to dwell on the floor for ten minutes. Then ran a 200-grit diamond pad over it which gets into the tiles pores and cleans them. The floor was then rinsed the floor with water and extracted the dirty slurry with a wet vacuum.

Final stage of the cleaning process was to give the floor an acid rinse using Tile Doctor Grout Clean-Up which helps neutralise the floor after using Pro-Clean which is alkaline. It also dissolves any unwanted salts trapped in the tile that might rise to the surface later, a process commonly known as efflorescence. I then rinsed and extracted the floor again before leaving for the day.

Sealing a Victorian Tiled Hallway Floor

The cleaning process had been quite intensive so I left the floor for a couple of days before returning so it could dry out completely. The floor had dried well so I set about applying a sealer to the floor.

I sealed the floor with six coats of Tile Doctor Seal & Go extra which is a low sheen sealer which will protect the floor going forward. Seal and Go Extra also enhances the appearance of the tile adding colour and is also breathable so moisture can rise through the tile and not become trapped under the floor where it could cause problems. Using a breathable sealer is important for these old floors where no damp proof membrane exists under the floor.

Victorian Tiled Hallway After Restoration Edgbaston Victorian Tiled Hallway After Restoration Edgbaston

The floor now looked fantastic and the customer had said originally that she wasn’t keen on the floor, but by the end she said she loved it. Before leaving I left the customer a bottle of Neutral Tile Cleaner to help maintain the tiles appearance without affecting the sealer.

Victorian Tiled Hallway After Restoration Edgbaston

 

Professional Restoration of a Victorian Tiled Hallway in Birmingham

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Flood Damaged Quarry Tiled Floor Before After Restoration Bearwood

Floor Damaged Quarry Tiled Floor Restoration Bearwood

My client contacted me regarding their quarry tiled floor which hadn’t been in a good condition for some time. A recent flood in the house, caused by a ruptured pipe in an upstairs boiler had only added to the problem. As you can see from the before pictures, the floor was in a sorry state. On the plus side the flood had led to an insurance claim which would cover the cost of the restoration.

I visited the property and did a test clean on a section of Quarry tiles which came up well. The client was happy the result and agreed to go ahead, my quote was agreed, and the job booked in. The property was in Bearwood which is in the southern part of the Birmingham suburb of Smethwick.

Flood Damaged Quarry Tiled Floor Before Cleaning Bearwood

Cleaning and Repairing a Quarry Tiled Kitchen Floor

The client also needed some Quarry tiles replacing due to them being broken and damaged. So before returning my first task was to source some replacement quarry tiles that would be a good match for the existing. Fortunately Quarry tiles are still popular and I was able to find a set of reclaimed tiles that would make good replacements.

I was able to get the replacements delivered in time for the job starting which was just as well as my first task would be to repair the floor. Fitting the replacements was tricky work as some of the tiles were up to two inches thick and came in various sizes and so had to be cut to size with a wet tile cutter. The tiles were a good match though and they were set in place. Later that day I was able to grout them in using a matching grout along with some other areas that needed re-grouting. By the end of the first day the floor was already looking much improved.

Flood Damaged Quarry Tiled Floor During Repair Bearwood Flood Damaged Quarry Tiled Floor During Repair Bearwood

The next day the floor was cleaned with a strong solution of Tile Doctor Pro-Clean. The solution is left on the tiles to dwell for about ten minutes so it can start to soak into the deep-seated dirt and break it down. The tiles were then scrubbed with a black pad fitted to a weighted rotary machine. The grout was also cleaned at this point using more Pro-Clean and a hand-help scrubbing brush.

There was also a fireplace hearth that needed cleaned, this also had to be cleaned by hand as the machine was too large. The floor was then rinsed with water and the resultant slurry extracted with a wet vacuum.

Flood Damaged Quarry Tiled Floor Before Cleaning Bearwood

The last part of the cleaning process was to give the tiles and acid-wash using a dilution of Tile Doctor Grout Clean-Up. This is an acidic product that can remove mineral staining and will also counter any alkaline salt deposits in the pores of the tile that could surface as the floor dries later. The floor was rinsed again and allowed to dry out for two days before I returned.

Sealing a Quarry Tiled Hallway Floor

On the final day I first confirmed the Quarry tiles had dried out were ready for sealing. I then sealed the tiles using Tile Doctor Colour Grow which is a fully breathable sealer that would protect whilst allowing moisture in the floor to rise through the tile. This sealer will also enhance the strong natural colour of the quarry tiles. The tiles were quite porous so four coats of sealer were needed, then after drying the floor was buffed with a white pad.

Flood Damaged Quarry Tiled Floor After Restoration Bearwood

The work transformed the floor and my customer was over the moon with the end result.

Flood Damaged Quarry Tiled Floor After Restoration Bearwood

For after-care I left the customer with a complimentary bottle of Tile Doctor Neutral Tile Cleaner. This is a pH neutral product that is safe to use on sealed surfaces and won’t prematurely erode the sealer.

 

Professional Restoration of a Quarry Tiled Floor in Birmingham

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Victorian Tiled Hallway Before and After Renovation Bearwood

Victorian Tiled Hallway Restoration in Bearwood, Smethwick

This customer got in touch with me to see if there was anything I could do to restore a Victorian tiled floor they had discovered under carpet in their hallway. Interestingly they had been told previously that the floor was beyond repair and had been quoted thousands of pounds to have it completely ripped up and replaced.

Victorian Hallway Before Restoration Bearwood Victorian Hallway Before Restoration Bearwood

I visited the property in Bearwood near Smethwick, to take a look and could see that there was a section under a cement screed. The floor was in a truly sorry state, so I could see why the other company were not keen on restoring it. Undeterred I did a test clean to see if I could remove the screed which was encouraging however without removing all the screed it would not be possible to see what condition the tiles underneath were in. I agreed with the customer to order some replacement tiles which were needed along with extra ones just in case. The job would take a few days to allow for cleaning, repairing, drying out and sealing. The client wasn’t too optimistic, but I reassured them we could definitely get a good result.

Victorian Hallway Before Restoration Bearwood

Cleaning and Repairing a Victorian Tiled Hallway

The first day was spent removing the cement screed which was quite thick in parts, so I went down the route of steaming it first to help soften the covering and then carefully scraping it off. This was quite labour intensive, but it did the job. Once the cement was removed I was left with some tiles that were ok but quite a few needed to be replaced.

Victorian Hallway Before Restoration Bearwood Victorian Hallway During Restoration Bearwood

There were also two doorways, one that needed completely relaying and one needed part relaying. Some of the tiles needed to be cut to size, there were many tiles that needed resetting and re-grouting along with grout being applied to the new tiles.

Victorian Hallway During Restoration Bearwood
The next day the tiles were deep cleaned with a 50:50 combination of Tile Doctor Pro-Clean mixed with Nanotech HBU which stands for Heavy Build-Up Remover, which was quite appropriate in this case. This cocktail of tile cleaning products was left to dwell on the tiles for a while then worked in with a black scrubbing pad fitted to a weighted rotary machine. The floor was then rinsed off with water and then the soil extracted with a wet vacuum.

My next step was to give the floor and acid wash to remove any old grout smears and neutralise other mineral contaminates such as salts that can get deposited on the surface of the tiles as moisture evaporates as the floor dries. This is always a risk with old floors where no damp proof membrane exists. To do this I applied a dilution of Tile Doctor Grout Clean-Up which is scrubbed into the tiles with a deck brush and then rinsed off the floor with water and a wet vacuum. The floor was then left to dry out for a couple of days.

Sealing a Victorian Tiled Hallway Floor

I returned to seal the floor and after check it had dried sufficiently applied three coats of Tile Doctor Colour Grow sealer. This sealer seeps into the pores of the tile enhancing the colours and leaves a matt finish which the customer had previously specified. The floor was then buffed with a white pad and the customer left with a bottle of Tile Doctor Neutral Tile Cleaner to clean the floor with moving forward.

Victorian Hallway After Restoration Bearwood Victorian Hallway After Restoration Bearwood

The customer was delighted with the results and left the following feedback on the Tile Doctor feedback system.

“Kieron has done a fantastic job of our Victorian hallway tiles. We had been quoted several really high prices by other companies, but Kieron’s quote was a fraction of these. I initially wondered whether this meant the job wouldn’t be as good but after 3 days of solid work the results are fantastic! He managed to transform it to its former glory, a hallway that was partly cemented over, had missing and loose tiles all over the place and was filthy. He definitely does a lot more than just cleaning! We couldn’t be happier with the results!”

Victorian Hallway After Restoration Bearwood
 

Professional Restoration of a Victorian Tiled Hallway in Birmingham

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