Quarry Tile Cleaning

Welcome to my Work History archive where you will find detailed examples of the cleaning and renovation of Quarry tiles carried out in Birmingham

Cleaning and Renovating Quarry Tiles

Quarry tiles are a classic hard wearing tile often utilised in high traffic areas such as reception areas, toilets and outdoor patio areas and porches. Although hard wearing Quarry tiles are often neglected and end up hidden under years of grime. If the tiles are structurally sound then often it’s just a question of deep cleaning to extract the dirt and then applying a sealer to enhance their appearance and protect them going forward.

For sealing we usually recommend Tile Doctor Seal and Go which works well on clay tiles such as Quarry and is also water based so doesn’t give off a smell as it dries. When applying a sealer always make sure the floors are dry first as applying a sealer to a damp floor can lead to inconsistent results. Because of this we usually clean and seal floors of this type over two days.

Other problems we face when restoring Quarry tiles usually relate to the removal of surface such as Tile Paint and Carpet Adhesive, for this we have a number of products and methods we can apply to remove coatings and restore the tile to its original appearance.

Below you will find detailed examples of work we have carried out in the past, it should give you some idea of what’s involved and what can be achieved with the right techniques and products.


Efflorescence Stained Quarry Tiled Floor After Renovation Great Barr

Efflorescence Stained Quarry Tiled Floor Renovated in Great Barr

A client from Great Barr in North Birmingham discovered a leak in a water pipe, which had been running in to the Quarry tiled living room for some time. The leak was repaired but had resulted in a lot of water soaking into the quarry tiles. This led to a significant amount of efflorescence appearing as the floor dried out leaving them in a poor condition.

Efflorescence Stained Quarry Tiled Floor Before Cleaning Great Barr

I paid a visit to the property to see the condition of the tiles for myself and conducted a few tests to work out the best method to remove the efflorescence and restore the appearance of the quarry tiles. From this I worked out a quote which was submitted to my client’s insurance company.

Efflorescence Stained Quarry Tiled Floor Before Cleaning Great Barr Efflorescence Stained Quarry Tiled Floor Before Cleaning Great Barr

The job was then put on hold for a couple of months until the client’s insurance company agreed the claim. This as it turns out was not such a bad thing, as the floor needed time to dry out completely (aided with dehumidifiers) before work began.

Cleaning a Quarry Tiled Living Room Floor

On the first day I started by taking moisture readings from the floor, which were quite low, and confirmed the floor had indeed dried out. Next, I gave the floor a general clean using Tile Doctor Remove & Go, I used a strong dilution and sprayed it onto the floor allowing it to soak in for ten minutes. Then I went around the edges and corners with a piece of black scrubbing pad to get the awkward areas clean first. I then used a 120-grit carbide silicone pad fitted to a rotary machine to loosen up the dirt.

The floor was then rinsed with an air flex pro machine which applies water at high pressure to the floor and then simultaneously extracts the dislodged dirt with a built-in wet vacuum.

To deal with the efflorescence I applied Tile Doctor Grout Clean-up and worked it in with a 240-grit carbide pad as before. This product is acidic and is perfect for dissolving the alkaline salts that form efflorescence. The solution was then rinsed off and extracted as before, and I set up a couple of air movers to aid drying the floor, for a couple of hours.

Sealing a Quarry Tiled Living Room Floor

Before leaving for the day I applied a coat of Tile Doctor Stone Oil and let that soak in for twenty minutes before towelling off the excess, the floor was then let to dry off fully overnight, again I left a couple of air movers in place to assist with the drying.

The next day I applied two coats of Tile Doctor X-Tra Seal, leaving an hour between coats to dry. The Stone Oil and X-Tra Seal will give great protection going forward and give the quarry tiles a slight sheen which really lifts the appearance of the tiles. Another benefit of the sealer is it improves the colour of the tiles and being fully breathable it will allow moisture still in the floor to rise through and evaporate at the surface.

Efflorescence Stained Quarry Tiled Floor After Renovation Great Barr Efflorescence Stained Quarry Tiled Floor After Renovation Great Barr

Finally, I buffed the Quarry tiles with a white pad to bring up their appearance even further. My client was very happy with what was a complete transformation to the floor and left the following review.

Very helpful insurance repair. Visited whenever necessary to give advice and helped with ongoing maintenance suggestions.
Before leaving took time to discuss aftercare cleaning for which I left them with a complimentary bottle of Tile Doctor pH Neutral Tile Cleaner.

Efflorescence Stained Quarry Tiled Floor After Renovation Great Barr

Professional Restoration of a Quarry Tiled Living Room in Birmingham

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Quarry Tiled Floor Restoration Stourbridge

Quarry Tiled Floor Fully Rebuilt and Restored in Stourbridge

This customer from the historic West Midland’s town of Stourbridge contacted me about their living room floor which was laid with Quarry tiles; however, one area which I suspect may have originally been a fireplace had been tiled with pale ceramic Pink tiles. These would need to be removed and replaced with matching quarry tiles if the floor was to have a consistent appearance.

Quarry Tiled Floor Before Restoration Stourbridge

Whilst surveying the floor I conducted a test clean on a section of Quarry tiles which came up well and I discussed sourcing matching replacements with the owner. I knew of a reclamation yard local close to the customer that I’ve previously used, he suggested getting his own replacements from there which I was happy with and the work was booked in.

Repairing and Cleaning a Quarry Tiled Floor

On arrival I looked at the reclaimed tiles the owner had sourced and noticed they were all approx. 5mm larger than the original tiles. So, before doing anything else I had to cut them all to size with my wet tile cutter. This is messy work with quarry tiles as they create an orange slurry when cut, if you’re not careful you’ll end up looking like an Oompa Loompa after cutting them!

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

Next I had to remove the Pink Ceramic tiles and dig into the area underneath to ensure the thicker Quarry tiles would be level with the surface of the existing floor. Once the debris had been cleared, I was then able to apply a self-levelling compound to bring the sub-floor up to the required level. The levelling compound was left to dry off overnight and I returned the next day to fit the cut tiles and grout them in after the adhesive had dried.

Quarry Tiled Floor During Restoration Stourbridge Quarry Tiled Floor During Restoration Stourbridge

The next day with the replacement tiles set I was able to clean the whole floor with Tile Doctor Remove & Go which was allowed to soak in for a while and then topped up so not to dry out. I then used a silicon carbide brush fitted to a weighted rotary machine to scrub the floor and loosen all the dirt. Next job was to run a stiff brush along the grout lines to get them clean as well, before rinsing and extracting the dirt with a portable Airflex Pro wet vacuum. I use a low psi so as not to apply too much water.

The floor was then towelled off before starting the last part of the cleaning process which involves treating the tiles with an acid-rinse using a dilution of Tile Doctor Grout Clean-Up. This is an acidic product that can remove mineral staining and will also counter any alkaline salt deposits in the pores of the tile that could surface as the floor dries.

The floor was then rinsed and towel dried as before but this time I left a couple of floor fans in place to assist with the drying whilst I packed away the machinery.

Sealing a Quarry Tiled Floor

After an hour I applied a single coat of Tile Doctor Stone Oil, I find that this helps bring the colour of the Quary tile, aids drying and minimises any efflorescence salts coming through overnight.

Quarry Tiled Floor After Restoration Stourbridge

I returned next day to fully seal the floor. The floor was old with no damp proof membrane installed and had shown signs of dampness In the past. Because of this I recommended using Tile Doctor X-Tra seal to seal the floor which is fully breathable sealer and will cope well with any damp issues. Additionally, this applied with the stone oil adds a nice slight sheen to the floor which really lifts its appearance.

Quarry Tiled Floor After Restoration Stourbridge

The deep clean and new sealer really helped blend in the replacement tiles with the original and once complete my customer was very happy with the transformation. Before leaving we discussed aftercare and I left them a complimentary bottle of Neutral Tile Cleaner to maintain the tiles going forward. This is a pH neutral product that is safe to use on sealed surfaces and won’t prematurely erode the sealer like many stronger tile cleaners you will find in supermarkets.

 

Professional Restoration of a Quarry Tiled Floor in Birmingham

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Flood Damaged Quarry Tiled Floor Before After Restoration Bearwood

Floor Damaged Quarry Tiled Floor Restoration Bearwood

My client contacted me regarding their quarry tiled floor which hadn’t been in a good condition for some time. A recent flood in the house, caused by a ruptured pipe in an upstairs boiler had only added to the problem. As you can see from the before pictures, the floor was in a sorry state. On the plus side the flood had led to an insurance claim which would cover the cost of the restoration.

I visited the property and did a test clean on a section of Quarry tiles which came up well. The client was happy the result and agreed to go ahead, my quote was agreed, and the job booked in. The property was in Bearwood which is in the southern part of the Birmingham suburb of Smethwick.

Flood Damaged Quarry Tiled Floor Before Cleaning Bearwood

Cleaning and Repairing a Quarry Tiled Kitchen Floor

The client also needed some Quarry tiles replacing due to them being broken and damaged. So before returning my first task was to source some replacement quarry tiles that would be a good match for the existing. Fortunately Quarry tiles are still popular and I was able to find a set of reclaimed tiles that would make good replacements.

I was able to get the replacements delivered in time for the job starting which was just as well as my first task would be to repair the floor. Fitting the replacements was tricky work as some of the tiles were up to two inches thick and came in various sizes and so had to be cut to size with a wet tile cutter. The tiles were a good match though and they were set in place. Later that day I was able to grout them in using a matching grout along with some other areas that needed re-grouting. By the end of the first day the floor was already looking much improved.

Flood Damaged Quarry Tiled Floor During Repair Bearwood Flood Damaged Quarry Tiled Floor During Repair Bearwood

The next day the floor was cleaned with a strong solution of Tile Doctor Pro-Clean. The solution is left on the tiles to dwell for about ten minutes so it can start to soak into the deep-seated dirt and break it down. The tiles were then scrubbed with a black pad fitted to a weighted rotary machine. The grout was also cleaned at this point using more Pro-Clean and a hand-help scrubbing brush.

There was also a fireplace hearth that needed cleaned, this also had to be cleaned by hand as the machine was too large. The floor was then rinsed with water and the resultant slurry extracted with a wet vacuum.

Flood Damaged Quarry Tiled Floor Before Cleaning Bearwood

The last part of the cleaning process was to give the tiles and acid-wash using a dilution of Tile Doctor Grout Clean-Up. This is an acidic product that can remove mineral staining and will also counter any alkaline salt deposits in the pores of the tile that could surface as the floor dries later. The floor was rinsed again and allowed to dry out for two days before I returned.

Sealing a Quarry Tiled Hallway Floor

On the final day I first confirmed the Quarry tiles had dried out were ready for sealing. I then sealed the tiles using Tile Doctor Colour Grow which is a fully breathable sealer that would protect whilst allowing moisture in the floor to rise through the tile. This sealer will also enhance the strong natural colour of the quarry tiles. The tiles were quite porous so four coats of sealer were needed, then after drying the floor was buffed with a white pad.

Flood Damaged Quarry Tiled Floor After Restoration Bearwood

The work transformed the floor and my customer was over the moon with the end result.

Flood Damaged Quarry Tiled Floor After Restoration Bearwood

For after-care I left the customer with a complimentary bottle of Tile Doctor Neutral Tile Cleaner. This is a pH neutral product that is safe to use on sealed surfaces and won’t prematurely erode the sealer.

 

Professional Restoration of a Quarry Tiled Floor in Birmingham

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Quarry Tiled Floor Before and After Restoration Rednal

Original Quarry Tiled Hallway Restored in Rednal

I was recently contacted by a home owner who had recently bought a property in Rednal which is a residential suburb on the south western edge of Birmingham near Bromsgrove. They were updating the flooring and discovered a quarry tiled floor under their living room carpet. The Quarry tiles were most likely original dating back 113 years and the owner was keen to have such an original feature restored.

Quarry Tiled Floor Before Restoration Rednal
The Quarry tiles were well worn in areas and it looked as though a previous owner had levelled the floor using a cement screed to try and fill in any worn areas. Unfortunately, this had left the tiles with a rough surface and were very dirty as the photos show.

Quarry Tiled Floor Before Restoration Rednal

Cleaning Original Quarry Tiles

My first task was to remove any loose dirt and debris with a wet dry vacuum. Once done I then applied a strong dilution of Tile Doctor Pro-Clean to give the tiles an initial clean to remove dirt from the tiles. The solution was left to soak into the tile for around ten minutes and then worked into the floor using a rotary machine fitted with a black scrubbing pad.

Quarry Tiled Floor During Restoration Rednal
This process highlighted the roughness of the tiles from the cement as the pad was being torn by it. I decided that the best way to remove the cement was to scrape it away aided with a steamer. This meant a few hours on my hands and knees scraping away which was hard work but needs must!

Quarry Tiled Floor During Restoration Rednal
When this was completed I used hand held diamond blocks to remove paint marks and adhesive from where the skirting board had been. I then cleaned the floor again with more Pro-Clean and a new black pad, I also cleaned the grout lines with a stiff grout brush. The floor was then thoroughly rinsed off with water to remove any dirt and solutions and this was then extracted using a wet vacuum.

With the floor now clean I could see there were signs of efflorescence markings on the floor which is where salts are carried up through the floor through evaporation. These old floors don’t have a damp proof membrane in place to prevent damp issues so to neutralise the salts I applied Tile Doctor Acid Gel to the floor. This was left in place for a short time before rinsing the floor again. The floor was then allowed to dry out for a couple of days.

Sealing Original Quarry Tiles

Upon my return I checked the floor for damp with a meter which gave satisfactory readings. The floor was then sealed with two coats of Tile Doctor Colour Grow which is an impregnating colour enhancing sealer that really brought out the red colour of the quarry tiles.

Quarry Tiled Floor After Restoration Rednal
One the sealer had dried the floor was then buffed off with a white pad to remove any excess. As you can see the floor was transformed. I left the customer with a bottle of neutral tile cleaner to help maintain the floor.”

Quarry Tiled Floor After Restoration Rednal
 

Restoration of an Original Quarry Tiled Floor in the West Midlands

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